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England and Wales High Court (Technology and Construction Court) Decisions |
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You are here: BAILII >> Databases >> England and Wales High Court (Technology and Construction Court) Decisions >> McCain Foods Gb Ltd v Eco-Tec (Europe) Ltd [2011] EWHC 66 (TCC) (27 January 2011) URL: http://www.bailii.org/ew/cases/EWHC/TCC/2011/66.html Cite as: [2011] EWHC 66 (TCC) |
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QUEEN'S BENCH DIVISION
TECHNOLOGY AND CONSTRUCTION COURT
Strand, London, WC2A 2LL |
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B e f o r e :
Sitting as a Deputy Judge of the High Court
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McCAIN FOODS GB LIMITED |
Claimant |
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- and - |
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ECO-TEC (EUROPE) LIMITED |
Defendant |
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Mr Andrew Latimer (instructed by Cobbetts LLP) for the Defendant
Hearing dates: 26th-29th October, 1st-5th November, 2nd December 2010, 27th January 2011
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Crown Copyright ©
The Deputy Judge:
The System
(a) The gas analyser at the top left of Mr Gamble's diagrams is an on-line instrument which continuously samples, analyses and records the main constituents of biogas from the CAL. That instrument is part of the McCain equipment and is installed in the main biogas pipeline from the CAL to the factory.
(b) To the right of this in the same pipeline is a condense pot whose purpose is to separate out liquid droplets that are entrained in the biogas or have condensed from the biogas.
(c) The McCain blower which draws the biogas from the CAL and sends it to the factory is shown in the diagrams as a small circle containing a triangle to the right of the condense pot. The apex of the triangle points to the right indicating the direction of the flow of biogas.
(d) The flare at the top right of the diagrams is only used when there is no demand for the biogas produced by the CAL.
(a) The gas blower circulates gas round the BGPur circuit and the condense pot back to the discharge and recirculation lines.
(b) The gas contactor is a cylindrical vessel in which the chemical reaction takes place between the H2S in the gas and the chemical absorbent provided by Eco-Tec. This gas contactor includes an agitator which creates the necessary turbulence to mix thoroughly the biogas with the chemical absorbent. The gas contactor has an internal overflow pipe through which the liquor is continuously discharging to the air contactor.
(c) The gas contactor also has a water-fill line by means of which the total quantity of liquid in the System is maintained.
(d) The liquid overflowing from the gas contactor vessel passes via a liquid pipe to the air contactor, a second cylindrical vessel, in which air is blown through the liquid. The oxygen in the air reacts with the liquor. In the reaction, elemental sulphur is created and precipitated as fine sulphur crystals.
(e) There is an air blower which forces air down a central tube in the air contactor vessel to the bottom of the vessel. Like the gas contactor the air contactor is equipped with an agitator to create the necessary turbulence to mix thoroughly the air and the liquor. The air bubbles rise to the surface and, on the way, collect crystals of sulphur which attach themselves to the bubbles. This creates a froth on the surface which should flow over an internal weir to a discharge at the bottom right side of the vessel.
(f) To the right of the air contactor is a stand-pipe. This is a narrow vertical cylinder with, at low level, an inlet and outlet and level measuring instrumentation by means of which the make-up of water to the gas contactor is controlled.
(g) To the right of the stand-pipe is a slurry pump which pumps the wet slurry of sulphur crystals to a filter press to be dried.
(h) The filter press shown at the bottom right-hand corner of the diagram is a series of rectangular filter cloths supported within very strong steel frames with the whole assembly on a steel support structure. As its name suggests, the means of drying the slurry is to squeeze it. This is done by a combination of mechanical pressure and compressed air. Once the filter press is full, the frame must be opened up and manually emptied.
(a) The biogas is drawn from the CAL by the McCain fan which is controlled so as to maintain a constant gas pressure in the CAL.
(b) The McCain biogas pipe-line is connected directly via the McCain fan to the factory boilers or to the flare, depending on the demand for the gas.
(c) The intention was to deliver the biogas to the new CHP engine when the BgPur scrubbing system became operational.
(d) There are two connections into the McCain biogas pipe-line and between them an isolating valve which enable the biogas to be drawn out of the McCain pipe-line to be treated with the BgPur scrubbing system and then returned to the pipe-line.
(e) The biogas is injected into and mixed with the liquor in the gas contactor vessel. There is a chemical reaction in which the H2S is absorbed into the liquor.
(f) The liquor flows under gravity into the air contactor vessel. Air is injected into and mixed with the liquor. The air causes a chemical reaction in which sulphur particles are precipitated and the liquor is restored to its original composition.
(g) The liquor is re-circulated back from the bottom of the air contactor vessel into the gas contactor vessel. There is thus a continuous circulation of liquor from the gas contactor vessel to the air contactor vessel and back.
(h) In the air contactor vessel, sulphur particles attach themselves to the air bubbles rising in the liquor and a froth is formed at the surface of the liquor.
(i) The froth should flow over a weir within the air contactor vessel and from there via the stand pipe to the filter press. The filtrate from the filter press is re-circulated back to the air contactor vessel.
(j) When the filter press is full, the flow of liquor to the press is stopped. The press is subject to compressed air to dry further the solids which are then manually discharged. The filter press is then closed and the filter process re-started.
(k) As there is a constant loss of liquor in the solids removed from the filter press there has to be a continuous make-up of liquid. The lost liquid is replaced by softened water. The flow rate of the water is controlled by the level sensor in the stand pipe. In effect, the flow of water into the gas contactor vessel controls the level of the liquor in the stand-pipe.
(l) The liquor in the System is diluted by the softened water and the BGA solution and caustic solution are dosed to maintain the pH and active chemical concentration at the required levels for effective operation.
The Contract
"McCain is entering into this Agreement on the basis of commitments, representations and warranties made to McCain by Seller, including but not limited to the representation that the Equipment will comply fully with the description, specifications, performance standards and intended use set out in this Schedule A, including the attached McCain documents identified as Schedules A-1".
"(c) Equipment Quality
On and following delivery, the Equipment will:
(i) conform to the description, specifications and performance standards set out herein (the "Specifications") and will be new and of merchantable quality, in good working order and condition, without defect in design, manufacture or other workmanship; and
(ii) be fit and sufficient for McCain's intended use as specified or as contemplated herein. If the Equipment is comprised of more than one component or if the Equipment is to be integrated with any other component(s) described or referred to herein, whether or not such components are provided by Seller, all components will together perform in accordance with the performance standards set out herein.
Without limiting any other obligations of Seller or any rights or repairs of McCain, Seller will, at the sole discretion of McCain, promptly repair or replace any Equipment or portion thereof that is defective in design, manufacture or workmanship or that fails to comply with the Specifications."
"4. Default
(a) If any of the following occur:
…..
(v) without limiting any of the foregoing, Seller is in breach of any commitment, representation, warranty or obligation hereunder, then McCain may, by notice in writing to Seller, elect to:
(A) terminate McCain's obligation to purchase and pay for the Equipment; and/or
(B) have removed any Equipment already delivered, which Seller will do forthwith after receipt of such notice and Seller will indemnify McCain for any loss or expense in connection therewith, including any damage to McCain's premises arising out of such removal; and/or
(C) have returned to McCain all monies paid on account for undelivered equipment removed pursuant to (B) above which monies Seller will return within 14 days after receipt of such notice. Seller will pay interest at 2% above Libor, calculated and payable monthly on any such monies not returned in such 14-day period (NOTE: LIBOR = LONDON INTER BANK OFFERED RATE).
(D) The exercise by McCain of any of the remedies set forth in paragraph 4(a) of this Schedule will not prejudice other rights and remedies that McCain may have and will not prejudice any liability of Seller to McCain, including without limitation, damages.
Notwithstanding the foregoing, McCain will not be entitled to exercise any rights or remedies set forth in paragraph 4(a) of this Schedule in respect of any breach pursuant to subparagraph 4(a)(v) of this Schedule if the breach is outside the scope of sub-paragraphs 4(a)(i)-(iv) inclusive of the Schedule, unless McCain has first provided notice in writing to Seller of the breach and Seller has failed to remedy the breach to the satisfaction of McCain within 30 days of receipt of such invoice.
(c) Seller shall on termination of its employment by McCain, if so required by McCain within 28 days of the date of termination, assign to McCain without payment the benefit of any sub-contract or agreement for the supply of materials or goods and/or the execution of any installation work for the purposes of this Agreement to the extent that the same is assignable."
"Engineering Information
The provision of the Engineering Information does not and will not in any way limit the obligations of Seller to provide Equipment that fully complies with the Specifications set out herein. Seller agrees that it will be solely responsible for the design, manufacture and performance of the Equipment based upon the data supplied by McCain Fluids (GB) Limited within the attached Performance Specification (specifically relating to biogas composition, volumes/flows, supply pressures and temperatures."
"17. Entire Agreement
The Agreement (including all schedules) as amended pursuant to Section 15 of this Schedule, will constitute the entire Agreement between McCain and Seller for selling the Equipment….Once this Agreement has been executed by both parties should there be any inconsistency between the provisions of this Agreement and the provisions of any other Bid Document, the provisions of this fully executed Agreement shall supersede and prevail…"
"19. Indemnification
19.1 Subject to paragraph 19.2 below, Seller will indemnify and hold McCain and its Directors, Officers, Employees and Agents harmless from and against any and all losses, liabilities, damages and expenses whatsoever (in no event however will Seller be responsible for indirect, special, incidental and consequential damages) arising out of any breach by Seller of any commitment or other obligation contained in this Agreement or in any document delivered pursuant hereto or in connection herewith or out of any inaccuracy or misrepresentation of [sic] any representation or warranty made by Seller herein or in any such other document, or out of any actual or alleged injury to persons or property due to the acts or omissions of Seller and those for whom in law it is responsible, whether on the premises of McCain or otherwise."
"1.1 This Specification is for a scrubber to remove hydrogen sulphide (H2S) from biogas. The biogas will subsequently be used in a CHP engine to generate electricity.
1.2 The biogas is generated from potato waste in a covered anaerobic lagoon (CAL) and evacuated from it by blowers which distribute to the CHP engine, boilers or to a flare.
1.3 The scrubber will be situated in the pipework between the CAL and the blowers which are existing and therefore define the scrubber operating conditions."
"3. Performance Requirements
3.1 The scrubber shall ensure that biogas flows to the CHP Gas Engine have H2S levels of less than 40ppmv under all operational conditions described below.
3.2 Biogas to the scrubber has the following components which will be confirmed by a current sample analysis programme.
Component | Max | Min | Remarks |
H2S CO2 CH4 O2 Temperature |
4500ppmv 38% 60% 1% 40oC |
3500ppmv 34% 62% 0.2% Ambient |
Varies slowly Average 35% Average 61% Average 0.6% Ambient + 125oC |
3.3 Biogas flows are as follows:-
- 0 at start-up or shutdown or under the System failure
- Between 0 and 130Nm3/h during "week-ends"
- Between 300 and 500Nm3/h during normal production
- A peak of 600Nm3/h at full capacity (calculated).
Note that "week-ends" are any days out of production and will vary according to shift patterns. There may also be short periods of shutdown at Christmas and other holiday periods.
3.4 Biogas pressures between the CAL and the blowers are currently between -0.13mbarg and 0 mbarg, i.e. slightly less than or equal to atmospheric pressure. Since this pressure is maintained to protect the CAL cover, when the scrubber is inserted it will see this pressure at its inlet and the same pressure less its head loss at its outlet. Refer to the P&ID for System details.
3.5 …..
3.6 Under fault conditions, including any originating with the scrubber, the blowers will attempt to maintain the CAL under the same slight negative pressure. The scrubber must therefore be designed for the most onerous conditions to be expected.
3.7 …..
3.8 The scrubber shall be capable of operating continuously for about 360 days a year. Maintenance, cleaning, routine inspection, addition of chemicals and servicing shall be on-line without interruption to gas flows or performance."
"I have some answers to your questions.
Gas Pressure
The booster blow within our system should not effect how you draw the biogas off of the lagoons. They can continue to control their air extraction blowers from the pressure under the cover so that when you need to draw the biogas it will do so. When the pressure indicates that it does not use biogas, then when you shut down the extraction blower, our booster blower will re-circulate around itself, so that the current draw on the mixer/agitator remains constant.
If you are more comfortable with having the gas purification after the extraction blower, then that will be OK also but since the gas pressure here would be 180-240 mbarg then we would need to use a valve off to keep the two gases separate rather than a natural water seal."
"Q: At this meeting, Mr Bond did ask Mr Fontana whether fluctuations in flow rates would affect the System; that is correct isn' it?
A: Yes.
Q: And Mr Fontana said that they would not?
A: I phoned Mr Fontana after the meeting to get his full clarification of his responses, and he confirmed it would not."
(Day 4, page 69-70 lines 23-5 by reference to a visit report at 8/1959.) The contents of that note confirm Mr Hopkinson's evidence.
"I would also like to again stress that the BgPur system is a very robust system, and is not affected by any change or gas composition or temperature. It also can cope with any changes to the incoming flow rates."
"With regard to the questions on the excess capacity in the proposed BgPur System, I now have some answers.
The design gas flow rate for the contactor is 560m3/hr, the unit can also cope with an extra 10% gas flow on a short term basis (30 mins).
With regard to the potential increase in H2S concentration, the Sulphur Removal Contractor (SRC) is designed to remove 4Kg per hour of Sulphur which equates to 96Kg per day. The 4,000ppmv of H2S stated in your enquiry will produce 54Kg of Sulphur per day. So that the BgPur a unit will be able to cope with an H2S content of 7,000 ppmv with no loss of performance (less than 40ppmv of H2S in the outlet)."
"As a result of the communications that I had with Eco-Tec in early November 2007, I consider that the BgPur System was the most flexible and robust option for McCain's intended application. This persuaded me that the BgPur System was the best solution available to McCain and I understood that it could be installed at site within an acceptable timeframe."
In my judgement that paragraph is clear evidence of reliance.
"to take away a right to rely on misrepresentations" and that "clear words are needed".
There was no attempt by Mr Latimer to suggest that the reasoning of Ramsey J was wrong. Clause 17 of the EPA does not include any such words. The Clause in Schedule A to the EPA quoted at paragraph 13 above is inconsistent with any such intention.
The supply and attempted commissioning of the System
"The tank lid and tank lip are grossly undersized. This is a pressure vessel. The problem is just piss-poor engineering. See 1 !!!!
I can live with this.
BS in a real sense of the expression but you have to build to local standards.
I think we need to look at the real problem not a quick fix. (I think the real problem is with the liquid level in the tank.)
See See 5
Just plan (sic) bad piss poor Engineering.
See above."
The Defendants did not adduce any evidence from Mr Hohn.
"6.2 From this evidence it is clear that the System was unable to achieve consistent or stable operation for any sustained period. In particular I note that whilst the parties managed to achieve an overnight run of the System on one occasion in each of the months October and November 2008, this was not subsequently repeated and the operational problems were apparently still continuing in January-February 2009.
6.3 Although the parties take different positions on the underlying causes and/or significance of these matters, generally speaking the evidence indicates that the two major operational issues identified with the system were as follows:
(a) liquid level control and foaming issues (with associated excessive chemical consumption) in the reactor tanks causing the System to shut down; and
(b) problems with the performance of the gas blower installed on the System.
6.4 I note that, in addition to these operational problems, the evidence also refers to various other mechanical/engineering and fabrication issues (some of which appear to relate to significant design features, such as component alignments) which had to be addressed before commissioning of the System could begin." [3/523]
"The commissioning process was never completed, primarily because it proved impossible to maintain a steady sustained period of operation. Difficulties were encountered with excessive foaming, instability in the air contactor, and rapid degradation of the chelate chemistry."
The causes of those difficulties and the contractual responsibility are the issues.
(i) The McCain's existing blower used to draw biogas from the CAL "interacted badly" with the fan within the ETE system" [1/100 paragraph 43].
(ii) The concentration of hydrogen sulphide and the flow rate of biogas entering the Equipment were higher than those contained in the Specification or otherwise anticipated and/or the biogas contained other, as yet unidentified gasses: [ADCC 1/Tab 2/100 paragraph 43.4].
Conclusions on liability
Quantum
Claim Category | Claim | My Calculation |
Additional Utility Costs | 557,838 | 372,431 |
Lost revenue from ROC's | 666,246 | 609,319 |
Replacement equipment | 389,750 | 224,282 |
Contractors, Site Managers and Health & Safety Personnel | 108,801 | 108,801 |
Attempted mitigation | 93,337 | 93,337 |
Auxiliary equipment and civil works | 65,572 | 65,572 |
Employee time | 28,968 | 28,972 |
Third party experts and laboratory testing | 19,728 | 19,728 |
Purchase of auxiliary equipment from Defendant | 5,273 | 5,273 |
Total | 1,935,513 | 1,527,715 |
"Had the Claimant purchased the comparable system rather than the Equipment from the Defendant, it would have incurred the full cost of the system from Treatment Systems Limited (£389,750). Therefore, I consider the only additional costs incurred by the Claimant are the costs expended on the allegedly faulty equipment. As such, my calculation for this category reflects the purchase price of the Defendant's system £224,282."
"... Seller will indemnify and hold McCain and its directors, officers, employees and agents harmless from and against any and all losses, liabilities, damages and expenses whatsoever (in no event however will Seller be responsible for indirect, special, incidental and consequential damages) arising out of any breach by Seller of any commitment or other obligation contained in this Agreement or in any document delivered pursuant hereto or in connection herewith or out of any inaccuracy or misrepresentation of (sic) any representation or warranty made by Seller herein or in any such other document, or out of any actual or alleged injury to persons or property due to the acts or omissions of Seller and those for whom in law it is responsible, whether on the premises of McCain or otherwise."
"Where two parties which one of them has broken, the damages which the other party ought to receive in respect of such breach of contract should be such as may fairly and reasonably be considered either as arising naturally, i.e. according to the usual course of things, from such breach of contract itself, or such as may reasonably be supposed to have been in the contemplation of both parties, at the time they made the contract as the probable breach of it. Now, if the special circumstances under which the contract was actually made were communicated by the plaintiffs to the defendants, and thus known to both parties, the damages resulting from the breach of such a contract, which they would reasonably contemplate, would be the amount of injury which would ordinarily follow from a breach of contract under the special circumstances so known and communicated. On the other hand, if these special circumstances were wholly unknown to the person breaching the contract, he, at the most, could only be supposed to have had in his contemplation the amount of injury which would arise generally, and in the great multitude of cases not affected by any special circumstances, from such breach of contract"
"90. ... The direct and natural result of the destruction of the plant was that Deepak was left without a methanol plant, reconstruction of which would cost money and take time, losing for Deepak any methanol production in the meantime. Wasted overheads incurred during the reconstruction of the plant, as well as profits lost during that period are no more remote as losses than the cost of reconstruction."